Industrial Process

De la granja a tu mesa

Cada etapa garantiza la más alta calidad e inocuidad

Reception of Live Birds

Arrival of birds from certified farms. Health status, weight and conditions of each batch are verified. Only healthy birds in optimal conditions enter the process.

Stunning and Slaughter

The birds go through a controlled stunning process that guarantees their welfare, followed by slaughter for complete bleeding, complying with strict animal welfare standards.

Scalding and Plucking

The birds enter scalding tanks at controlled temperature to facilitate feather removal. Then they pass through rotary drum plucking machines.

Evisceration

Automated viscera extraction process. Each bird is visually and sanitarily inspected. Edible viscera are separated for processing.

Chilling

The carcasses enter air-forced or cold water immersion chilling tunnels, reducing temperature to below 4C in the shortest time to guarantee food safety.

Classification and Cutting

The carcasses are classified by weight and quality. They are processed according to product type: whole chicken or specific cuts. Each piece undergoes quality control.

Packaging and Labeling

The products are vacuum packed or sealed in modified atmosphere bags. Each package carries a label with batch, production date, weight and nutritional information.

Cold Storage

Packed products are stored in refrigeration (0-4C) or freezing (-18C) chambers according to type. FIFO system ensures optimal rotation.

Distribution and Dispatch

Transport is carried out in refrigerated trucks that maintain the cold chain to the final destination. Each order includes complete traceability documentation.